Risk-Based Inspection Engineer (RBI Engineer)
Astron Energy (Pty) Ltd. · Milnerton
Job description
About the role
The RBI Engineer will lead the development, implementation and continuous improvement of the refinery’s Risk‑Based Inspection (RBI) programme. Using API RBI methodologies, you will optimise inspection intervals, prioritise activities by risk and ensure compliance with statutory and industry standards.
Key responsibilities
- Develop, implement and enhance the RBI programme in line with API 580 and API 581.
- Perform risk assessments for pressure vessels, piping, tanks, heat exchangers and related equipment.
- Identify degradation mechanisms and define appropriate inspection strategies and intervals.
- Review inspection results, update RBI assessments and support fitness‑for‑service evaluations (API 579).
- Create long‑term inspection plans that balance reliability and cost.
- Analyse inspection data, corrosion trends and equipment history to spot emerging risks.
- Participate in Management of Change, Process Hazard Analysis and Pre‑Start‑up Safety Reviews.
- Support turnaround planning, shutdowns, commissioning and major maintenance activities.
- Investigate equipment failures, conduct root‑cause analysis and monitor compliance with Mechanical and Asset Integrity Management Systems.
- Provide technical guidance, mentor junior staff and oversee contractor performance during inspections.
Required profile
- Strong engineering background with experience in refinery asset integrity.
- Proficiency in API RBI standards (API 580, API 581) and fitness‑for‑service (API 579).
- Ability to evaluate degradation mechanisms and perform risk‑based inspections.
- Experience with MOC, PHA, PSSR and root‑cause investigations.
- Commitment to safety, continuous improvement and teamwork.
Required skills
- API 580 – Risk‑Based Inspection
- API 581 – RBI Scoring
- API 579 – Fitness‑for‑Service
- Risk assessment and inspection planning
- Degradation mechanism evaluation
- Data analysis of inspection and corrosion trends
- Mechanical Integrity Management
- Asset Integrity Management Systems
- Root‑Cause Analysis
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Published 1 month ago
Expires 3 weeks from now
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Astron Energy (Pty) Ltd.
Milnerton