Toolroom Manager – Automotive Stamping
Ford Motor Company · Pretoria
Job description
About the role
The Toolroom Manager leads the Tool & Die engineering team, overseeing the full lifecycle of stamping assets and driving operational excellence in a high‑volume automotive stamping environment. The role is responsible for ensuring dimensional stability, optimizing tool maintenance strategies, and maximizing production efficiency while maintaining strict safety and quality standards.
Key responsibilities
- Lead the Tool & Die ME team in developing and applying robust maintenance and engineering standards.
- Oversee preventative and predictive maintenance programmes for all die sets to meet production volume targets.
- Conduct root‑cause analysis for complex dimensional issues and collaborate with Quality and Production to meet CP/CPK requirements.
- Ensure all toolroom activities comply with OHSAS, Ford safety standards, QOS, and 5S workplace organization.
- Implement Lean Manufacturing principles to reduce changeover times and improve die‑repair efficiency.
- Act as the final technical authority on tooling issues affecting exterior panels and lead surface‑quality investigations.
- Maintain checking fixtures, die standards, and metrology equipment calibration within budgeted OPEX.
Required profile
- National Diploma or Degree in Mechanical Engineering with Tool & Die Making trade qualification.
- Minimum 10 years experience in automotive stamping, including at least 5 years focused on skin‑panel/Class A surface production.
- Proven track record managing large technical teams (20+ personnel) in a high‑volume toolroom or manufacturing engineering setting.
Required skills
- Expert knowledge of Class A surface requirements, die spotting and hand‑finishing techniques.
- Deep understanding of draw‑die development, spring‑back compensation and material behaviour in stampings.
- Advanced ability to interpret GOM/3D scanning data and CMM metrology reports.
- Lean Manufacturing implementation experience.
- OHSAS safety standards compliance.
- 5S workplace organization.
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Published 2 hours ago
Expires 1 month from now
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Ford Motor Company
Pretoria
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